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Friday, July 31, 2015

Automotive Lubrication System

Lubrication System of a Automotive Engine


Why lubricating oil?
An automobile's lubrication system refers to the set of interacting automotive parts which are designed to supply clean oil (the lubricant) at the correct temp and pr to different parts of the engine. Thus preventing any damage to the engine due to overheating by the continuous metal-to-metal contact between its parts. The main function an automobile lubrication system is to circulate and deliver oil to all the moving parts of an engine in order to lessen friction between surfaces that comes in contact with each other. The lubrication system of an automobile acts to reduce engine wear caused by the friction of its metal parts, as well as to carry off heat.
What is Lubricating Oil?
Engine/Lubricating oil is one of the many product that comes from crude oil. Engine oil must have certain properties so that it can efficiently work within the engine moving parts. The API classifies engine oil as standard or S-class for passenger car and as commercial or C-class for heavy duty.
Lubricating oil Properties
l  Gravity                                  
l  Flash Point
l  Viscosity
l  Cloud Point
l  Pour Point
l  Carbon-Residue Test
l  Ash Test
Type of Lubricating System
q     Wet sump system
q     Dry sump system
Wet Sump System
Oil pump sucks oil from the bottom of the oil pan through a tube, and then forced through an oil filter and pr feed to the main oil galleries. From the main oil galleries, the oil passes through feed-holes into drilled passages in the crankshaft and on to the big-end bearings of the connecting rod.

Dry sump system
  In a dry sump system, extra oil is stored in a tank outside the engine rather than in the oil pan. There are at least two oil pumps in a dry sump - one pulls oil from the sump and sends it to the tank, and the other takes oil from the tank and sends it to lubricate the engine. The minimum amount of oil possible remains in the engine.
 In a dry sump system, the oil falls to the bottom of the engine into an oil collection pan. A scavenge pump then pumps it to an oil tank where it is stored until the normal oil pump collects it and pumps it through the filter and engine in the normal way.
Crankcase Ventilation
      During normal operation, a small amount of unburned fuel and exhaust gases escape around the piston rings and enter the crankcase, referred to as "blow-by".
     If these gases had no controlled escape mechanism, the gasket joints would leak (as they "found their own way out").also, if the gases remained in the crankcase and condensed, the oil would become diluted and chemically degraded over time, decreasing its ability to lubricate. Condensed water would also cause parts of the engine to rust.     To counter this, a crankcase ventilation system exists. In all modern vehicles, this consists of a channel to expel the gases out of the crankcase, through an oil-separating baffle, to the PCV valve, into the intake manifold.
    In a non-turbo engine, the intake manifold is at a lower pressure than the crankcase, providing the suction to keep the ventilation system going. A turbo engine usually has a check valve somewhere in the tubing to avoid pressurizing the crankcase when the turbo

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